20Khz Stable Core Components Ultrasonic sewing machine rotary welding system

Parameter

Description

Ultrasonic seamless stitching can sew most thermoplastic fabrics. Compared with ordinary needle stitching, ultrasonic stitching does not require needle thread, has the characteristics of high stitching strength, good sealing, and fast stitching speed.

When the ultrasonic welding equipment acts on the surface of the thermoplastic plastic, it will generate tens of thousands of high-frequency vibrations per second. The ultrasonic energy is transmitted to the welding area through the weldment, which will generate local high temperature. Due to the poor thermal conductivity of plastics, heat is concentrated in the welding area, causing the surface of the plastic to melt rapidly, and after a certain pressure is applied, it is integrated.

A traditional sewing machine uses a needle to drive the thread to sew two pieces of cloth together. During the needle threading process, not only the cloth is pierced, but there is no bond between the cloth and the cloth, but a thin thread is used to tie them together. In this way, the cloth is easy to be pulled and the thread is easy to break. Thermoplastic fabrics can be stitched together by hot air welding. Needle and thread are not needed, but the welding temperature is not easy to control and the welding speed is slow.

Features

The core technology of the ultrasonic seamless welding system is the use of a disc-shaped welding head for seam welding, which ingeniously converts the longitudinal vibration of the transducer into a radial vibration that radiates 360° outward along the diameter of the disc-shaped welding head. And different from the traditional lace machine, the traditional lace machine is generally composed of a flat tool head and a patterned roller. Because the tool head is stationary, it is easy to cause deformation and wrinkling of fabrics such as fabrics during work. The seamless sewing machine uses two discs to vibrate to sew the fabric, which solves this problem well. This not only greatly reduces the volume of the vibration system itself, but also reduces the installation size, the whole machine is beautiful, the volume is reduced, and the weight is greatly reduced.

Ultrasonic seamless suture system can sew most thermoplastic fabrics. Compared with ordinary needle suture, ultrasonic suture does not require needle thread, has the characteristics of high suture strength, good airtightness, and fast sewing speed. In addition, the ultrasonic seamless stitching system completely solves the problem that the direction of motion of the ultrasonic welding head is different from that of the cloth, and is not synchronized. To a large extent, it replaces ordinary sewing machines.

Application

1. Technical industry: filter bags, health products, medical mattresses and pillows, needle blankets, surgical sheets, foils, bulletproof vests, blinds and awnings, pleated filters, shower curtains, spacer fabrics, seat covers, MBR modules and many more.

2. Clothing industry: outdoor clothing, underwear, medical clothing and curtains, soft shells, sportswear, clean room clothing, etc.

3. Automobile industry: car interior and thermal insulation projects, protective car covers, awnings, etc.

R-Responsibility P-Products S-Service

sale the right products instead of the expensive one

Rps-sonic, consisted with a couple of young people who love ultrasonic very much.The founding members of RPS-SONIC have an average degree of Bachelor's degree or above. They have been in the ultrasonic industry for more than 5 years and have rich experience in ultrasound. The company's business philosophy is: Do not blindly promote any product, find the right product for the customer. So before each order, we will confirm all the details, including application details, equipment conditions, equipment specific information.

And we have the Professional import and export company， HangZhou LanBen Trade Co., Ltd, can export to any country wordwide.

Before year 2012, we only sale second branson / dukane / rinco / herrman/telsonic welding equipment , during these twenty year develop, we find, more and more people have problem with the core part of ultrasonic welding equipment -generator and transducer, so we decided to start our business of transducer and generator of our own transducer and generator. Many of the end user meet the transducer problem, they don’t know why transducer broken, and changing the expensive transducer one by one. Actually, one branson /dukane /rinco transducer can use 10~30 year, even the cheapest transducer can use about 5 years. So there must some reasons if your transducer broken in one year. That’s why we want build Rps-sonic, we need to help more end user to know more about transducer , to use ultrasonic equipment better, to save cost when meet problem.

The same to generator, Unreasonable operation may shorter the use-life of ultrasonic generator. So we have to make technical inquiry before operate ultrasonic welding machine. The key point of ultrasonic machine is resonance, only keep every part in resonance can make the system in best work environment.

Till now , we still have a lot of Branson /dukane/ rinco/ herrman telsonic welding machine, so that we can confirm every transducer/generator we made can matching to the original machine.

Of course we can make the transducer/generator replace for Branson /dukane/ rinco/ herrman telsonic welding machine, we can also make transducer/generator for any application of your ultrasonic equipment. We supply OEM service for oversea customers, we already have OEM customer in USA and German.

If you have any problem in ultrasonic area, welcome contact Rps-sonic.