high quality TC4 15khz Titanium welding horn for ultrasonic welding

Why choose Titanium for ultrasonic horn?

TC4 titanium alloy description
Intensity
After solid solution strengthening treatment of TC4 material, the strength does not increase much, namely 1100MPa, and the strength is generally 900MPa in the annealed state.

Thermal expansion coefficient
TC4 titanium alloy has a series of advantages such as excellent corrosion resistance, low density, high specific strength, good toughness and weldability.

Mechanical properties
Tensile strength σb / MPa≥895, prescribed residual elongation stress σr0.2 / MPa≥825, elongation δ5 (%) ≥10, section shrinkage ψ (%) ≥25
chemical composition
TC4 contains the balance of titanium (Ti), iron (Fe) ≤ 0.30, carbon (C) ≤ 0.10, nitrogen (N) ≤ 500.05, hydrogen (H) ≤ 0.015, oxygen (0) ≤ 0.20, and aluminum (AI) 5.5 ~ 6.8, Vanadium
(V) 3.5 ~ 4.5

density
4.5 (g / cm3) Working temperature -100 ~ 550 (° C)

Thermal conductivity
The thermal conductivity is 1/5 of iron and 1/10 of aluminum. The thermal conductivity of TC4 is 1 = 7.955W / mK.

Titanium alloy TC4 is an extremely important lightweight structural material, which has very important application value and broad application prospects in the fields of petroleum, aviation, aerospace, vehicle engineering, biomedical engineering and other fields.

Parameter:

Please check our horn dimension as follows:

The key factors of the ultrasonic welding horn manufacturing of the ultrasonic welding horn: The vibration mode of the ultrasonic welding horn needs to be a resonance mode with uniform amplitude distribution and scattered internal alternating stress. The smaller the value, the better. The vibration state affects the life and welding ability of the ultrasonic welding horn, and it will cause serious damage to the ultrasonic system. Therefore, it is very important to determine whether the vibration state of the ultrasonic welding horn is normal. In the past, the planning and manufacturing of ultrasonic welding horns were mostly based on experience, and the quality of the vibration state was judged. In addition to the value analysis of the ammeter and voltmeter on HORN CHECK, the vibration state of the ultrasonic mold was mainly measured by hand. Accumulated experience over a suitable period of time is necessary for correct identification, so the vibration state test should be based on instrumental data and supplemented by hand feeling tests. Ultrasonic Welding horn

Vibration Test and Discrimination Method HORN CHECK machine test to check whether the frequency (F) current value <A> and voltage value <V> are within the specified value when the ultrasonic mold vibrates; when the frequency is not within the specified range The electrical characteristics of ultrasonic waves may be different. That is to say, when the ultrasonic mold is not in the standard frequency, its resonance does not mean that it can still maintain resonance in the standard frequency range. Check whether the current and voltage of the ultrasonic mold are abnormal PULSE. The PULSE indicates that the ultrasonic welding horn is difficult to vibrate, which means that the ultrasonic welding horn has a poor vibration state. The impedance analyzer detects whether the waveform of the resonance frequency of the ultrasonic mold is normal by frequency scanning, whether there is a complex frequency, and the ultrasonic welding horn has a frequency close to the resonance frequency.

Why RPS-SONIC HORN:

1. Every horn will be designed by FEA system , so that to confirm the End face of the ultrasonic horn with uniform force

2. All ultrasonic horns with three months warranty.

3. Specialized in high power ultrasonic for more than ten years

4. Every ultrasonic horn with 24hours old testing before shipment.

5. Good packing, no packing problem during the 10 years exporting business.

6. Every customer will get purchase records and there are certain rewards after accumulation

Service and shipment

• Warranty one year for transducer.
• You can contact us for technical inquiry any time.
• We supply OEM service for oversea customer, also will keep Confidentiality for our customers.
• We supply customized products service for small quantity also.
• Shipment by FED-EX /DHL/UPS/TNT

R-Responsibility P-Products S-Service

sale the right products instead of the expensive one

Rps-sonic, consisted with a couple of young people who love ultrasonic very much.The founding members of RPS-SONIC have an average degree of Bachelor's degree or above. They have been in the ultrasonic industry for more than 5 years and have rich experience in ultrasound. The company's business philosophy is: Do not blindly promote any product, find the right product for the customer. So before each order, we will confirm all the details, including application details, equipment conditions, equipment specific information.

And we have the Professional import and export company， HangZhou LanBen Trade Co., Ltd, can export to any country wordwide.

Before year 2012, we only sale second branson / dukane / rinco / herrman/telsonic welding equipment , during these twenty year develop, we find, more and more people have problem with the core part of ultrasonic welding equipment -generator and transducer, so we decided to start our business of transducer and generator of our own transducer and generator. Many of the end user meet the transducer problem, they don’t know why transducer broken, and changing the expensive transducer one by one. Actually, one branson /dukane /rinco transducer can use 10~30 year, even the cheapest transducer can use about 5 years. So there must some reasons if your transducer broken in one year. That’s why we want build Rps-sonic, we need to help more end user to know more about transducer , to use ultrasonic equipment better, to save cost when meet problem.

The same to generator, Unreasonable operation may shorter the use-life of ultrasonic generator. So we have to make technical inquiry before operate ultrasonic welding machine. The key point of ultrasonic machine is resonance, only keep every part in resonance can make the system in best work environment.

Till now , we still have a lot of Branson /dukane/ rinco/ herrman telsonic welding machine, so that we can confirm every transducer/generator we made can matching to the original machine.

Of course we can make the transducer/generator replace for Branson /dukane/ rinco/ herrman telsonic welding machine, we can also make transducer/generator for any application of your ultrasonic equipment. We supply OEM service for oversea customers, we already have OEM customer in USA and German.

If you have any problem in ultrasonic area, welcome contact Rps-sonic.