15khz high power ultrasonic welding machine 5000W Automatic high precision

A.The principle of ultrasonic welding

The ultrasonic generator generates the signal frequency required by the ultrasonic transducer, and then uses the thermoplasticity of the plastic to generate heat at a very high speed between the molecules by using high-frequency friction between the working surfaces. When the heat is sufficient to melt, the ultrasonic wave is stopped. Vibration, at this time the workpiece joint is solidified by melting, complete the processing procedure! The traditional ultrasonic generator is manually frequency-modulated, and HZ-2000 digital ultrasonic generator realizes automatic frequency tracking, real-time power display, and friendly communication of human-machine interface!

B.Function

1. Frequency auto-chasing: intelligent control system, frequency auto tracking.

2. amplitude adjust Infinitely : amplitude adjust Infinitely , amplitude increase and decrease by 5%;

3. intelligent protection: frequency offset protection, output overloading protection, mold damage protection;

4. electrical components: all pneumatic components and main electronic components of the machine are imported from Germany and Japan;

5. fuselage structure: the frame of the machine adopt special steel structure and made by precision cast aluminum CNC machining processing , the frame is more precise and more stable

C.Parameter:

Advantages of Ultrasonic welding
There are many advantages to using ultrasonic welding.

It is a fast, clean, efficient, and repeatable process that produces strong, integral bonds while consuming very little energy. No solvents, adhesives, mechanical fasteners or external heat are required. Finished welding-material are strong and clean. Difficult materials can be welded ultrasonically. Part welding are cycled quickly because the energy transferred to the joint and released as heat occurs very rapidly and is confined to the immediate joint area. The rapid dissipation of heat makes this process considerably faster than other methods of welding.

An ultrasonic welding system’s tooling and/or application can be quickly changed offering flexibility and versatility not found in many other welding processes. In addition, the relatively low-cost investment in ultrasonic equipment vs. its high reliability, long life, and consistent, repeatable performance, makes ultrasonic welding the preferred method of welding. Ultrasonic welding is widely accepted and is used in the automotive, medical, electrical and electronic, communications, appliance, consumer products, toys, textile and packaging industries. It is an economical process that can significantly increase production and lower welding costs.

Ultrasonic Welders can be easily integrated in automation manufacturing environment and 100 % all electric control of the latest equipment provides unprecedented repeatability, reliability and accuracy to the process.

R-Responsibility P-Products S-Service

sale the right products instead of the expensive one

Rps-sonic, consisted with a couple of young people who love ultrasonic very much.The founding members of RPS-SONIC have an average degree of Bachelor's degree or above. They have been in the ultrasonic industry for more than 5 years and have rich experience in ultrasound. The company's business philosophy is: Do not blindly promote any product, find the right product for the customer. So before each order, we will confirm all the details, including application details, equipment conditions, equipment specific information.

And we have the Professional import and export company， HangZhou LanBen Trade Co., Ltd, can export to any country wordwide.

Before year 2012, we only sale second branson / dukane / rinco / herrman/telsonic welding equipment , during these twenty year develop, we find, more and more people have problem with the core part of ultrasonic welding equipment -generator and transducer, so we decided to start our business of transducer and generator of our own transducer and generator. Many of the end user meet the transducer problem, they don’t know why transducer broken, and changing the expensive transducer one by one. Actually, one branson /dukane /rinco transducer can use 10~30 year, even the cheapest transducer can use about 5 years. So there must some reasons if your transducer broken in one year. That’s why we want build Rps-sonic, we need to help more end user to know more about transducer , to use ultrasonic equipment better, to save cost when meet problem.

The same to generator, Unreasonable operation may shorter the use-life of ultrasonic generator. So we have to make technical inquiry before operate ultrasonic welding machine. The key point of ultrasonic machine is resonance, only keep every part in resonance can make the system in best work environment.

Till now , we still have a lot of Branson /dukane/ rinco/ herrman telsonic welding machine, so that we can confirm every transducer/generator we made can matching to the original machine.

Of course we can make the transducer/generator replace for Branson /dukane/ rinco/ herrman telsonic welding machine, we can also make transducer/generator for any application of your ultrasonic equipment. We supply OEM service for oversea customers, we already have OEM customer in USA and German.

If you have any problem in ultrasonic area, welcome contact Rps-sonic.