Copper Wire inlay ultrasonic wire embedding for contactless card welding

Introduction:

Through fully automated, high-speed ultrasonic wire embedding, throughputs can be decisively optimized even at a low substrate thickness of 100–400 μm. Both varying substrate material (such as PC and PVC) and wire thickness (80–150 μm) can be processed using up to 12 wire-embedding heads on this machine Therefore, throughputs of 4,400 antennas/hour are now a thing of the past.Radio frequency identification (RFID) inlays are manufactured throughout the world for many purposes: biometric passports, the contactless smart card market (e-ID, electronic healthcare cards, payment cards, public transportation), and for dual interface applications. At the same time, wire-embedded high frequency (HF) RFID antennas are available and offer a number of advantages over printed, etched, or galvanized variations.

Among others, the ability to freely select shapes is enticing for card and passport manufacturers, since this can lead to competitive advantages. Further benefits, such as environmental friendliness, durability, and improved product quality, also should be mentioned.

Specifications:

Compared

For ordinary ultrasonic wire embedders, as the tool head of the wire is worn, the frequency will inevitably change (the product size determines the product frequency). When the frequency changes to a certain extent, it is difficult for the generator to find the frequency of the tool head, which affects the entire The ultrasonic system works normally. At this time, only the new wire bonding tool head must be replaced.

The RPS-SONIC wire burying device has been greatly improved. The improved ultrasonic wire burying device has greatly improved product performance, more stable work, stronger automatic frequency adaptability, and more beautiful appearance. This problem is largely solved. Even if the tool head is worn to a certain degree, the generator can automatically search and find the change of the frequency of the ultrasonic vibrator, thereby ensuring the stable operation of the entire ultrasonic system, and the service life of the tool head will be extended. 2 -3 times, truly saving costs for the majority of users. It has 30% more power than traditional ultrasonic wire buried devices, and solves the problem of heat generation of ultrasonic generator and vibrator, which can work for a long time.

Applications:

Radio frequency identification (RFID) inlays are manufactured throughout the world for many purposes: biometric passports, the contactless smart card market (e-ID, electronic healthcare cards, payment cards, public transportation), and for dual interface applications. At the same time, wire-embedded high frequency (HF) RFID antennas are available and offer a number of advantages over printed, etched, or galvanized variations.

Among others, the ability to freely select shapes is enticing for card and passport manufacturers, since this can lead to competitive advantages. Further benefits, such as environmental friendliness, durability, and improved product quality, also should be mentioned.

Advantage:

The amplitude can be adjusted to ensure the RFID embedding stability;

· High frequency, reach to 70khz, welding more smoothly;

· Ultrasonic system design precision is very high, good customer feedback;

· In particular, digital power supply design, has been in a leading position in the ultrasonic industry;

· Automatically tracks frequency and has a very wide frequency range that extends the life of the ultrasonic units.

· Cabinet type, can control 3/4/5 burying heads to work at the same time

· touch screen control or external PLC control, easier operation

· 20%-100% energy continuously adjustable on the line, used in all sizes of smart card embedding applications

· wear-resistant titanium alloy tool head, suitable for 0.05-0.2 mm copper wire

· light body design, beautiful and durable, good heat dissipation

· 24-hour work, uniform energy output

· Suitable for high-speed embedding applications, embedding twice the speed of 60K devices

R-Responsibility P-Products S-Service

sale the right products instead of the expensive one

Rps-sonic, consisted with a couple of young people who love ultrasonic very much.The founding members of RPS-SONIC have an average degree of Bachelor's degree or above. They have been in the ultrasonic industry for more than 5 years and have rich experience in ultrasound. The company's business philosophy is: Do not blindly promote any product, find the right product for the customer. So before each order, we will confirm all the details, including application details, equipment conditions, equipment specific information.

And we have the Professional import and export company， HangZhou LanBen Trade Co., Ltd, can export to any country wordwide.

Before year 2012, we only sale second branson / dukane / rinco / herrman/telsonic welding equipment , during these twenty year develop, we find, more and more people have problem with the core part of ultrasonic welding equipment -generator and transducer, so we decided to start our business of transducer and generator of our own transducer and generator. Many of the end user meet the transducer problem, they don’t know why transducer broken, and changing the expensive transducer one by one. Actually, one branson /dukane /rinco transducer can use 10~30 year, even the cheapest transducer can use about 5 years. So there must some reasons if your transducer broken in one year. That’s why we want build Rps-sonic, we need to help more end user to know more about transducer , to use ultrasonic equipment better, to save cost when meet problem.

The same to generator, Unreasonable operation may shorter the use-life of ultrasonic generator. So we have to make technical inquiry before operate ultrasonic welding machine. The key point of ultrasonic machine is resonance, only keep every part in resonance can make the system in best work environment.

Till now , we still have a lot of Branson /dukane/ rinco/ herrman telsonic welding machine, so that we can confirm every transducer/generator we made can matching to the original machine.

Of course we can make the transducer/generator replace for Branson /dukane/ rinco/ herrman telsonic welding machine, we can also make transducer/generator for any application of your ultrasonic equipment. We supply OEM service for oversea customers, we already have OEM customer in USA and German.

If you have any problem in ultrasonic area, welcome contact Rps-sonic.