15khz high precision ultrasonic welder & Tools for plastic welding solution

A.The principle of ultrasonic welding

Ultrasonic plastic welding utilizes high frequency, vertical motion to produce heat and the flow of thermoplastic material at the interface of mated parts. Pressure is maintained after the delivery of energy is stopped to allow re-solidification of interwoven plastic at the joint, securing the parts with a homogeneous or mechanical bond. This process offers an environmentally friendly means of assembly as opposed to conventional adhesives or mechanical fasteners.

Sonic welding, therefore, is very similar to vibration welding. A side note here. There are two types of vibration welding: linear and axial. The most common is linear vibration. In this case, friction is created by a linear, back-and-forth, motion. However, axial, or orbital, vibration welding permits irregular-shaped plastic materials to be welded. In general, vibration welding, like sonic welding, is capable of creating strong, pressure-tight joints at a very rapid rate. Sonic welding is ideal for large or small jobs. It’s also reliable and precise in its applications.Ultrasonic welding can be easily automated in the production process reducing man hours required for production and eliminating the need for adhesives and fasteners. It also cures very quickly, often in less than one second, and produces a clean, tight seal.

B.Function

1. Frequency auto-chasing: intelligent control system, frequency auto tracking.

2. amplitude adjust Infinitely : amplitude adjust Infinitely , amplitude increase and decrease by 5%;

3. intelligent protection: frequency offset protection, output overloading protection, mold damage protection;

4. electrical components: all pneumatic components and main electronic components of the machine are imported from Germany and Japan;

5. fuselage structure: the frame of the machine adopt special steel structure and made by precision cast aluminum CNC machining processing , the frame is more precise and more stable

C.Parameter:

Application:

Ultrasonic welding allows you to mold pieces separately and then fuse the multiple units together, creating a more complex single part. It’s a highly precise and low-contaminate process, making it an ideal process for parts used in a variety of applications across many industries including aerospace, automotive, computer, consumer products, electrical, medical and packaging.

Ultrasonic welding is used in the production of items such as:

• Circuits and wiring
• Flash drives and computer disks
• Instrument panels and engine components
• Medical filters and tubing
• Sealing and beverage containers

R-Responsibility P-Products S-Service

sale the right products instead of the expensive one

Rps-sonic, consisted with a couple of young people who love ultrasonic very much.The founding members of RPS-SONIC have an average degree of Bachelor's degree or above. They have been in the ultrasonic industry for more than 5 years and have rich experience in ultrasound. The company's business philosophy is: Do not blindly promote any product, find the right product for the customer. So before each order, we will confirm all the details, including application details, equipment conditions, equipment specific information.

And we have the Professional import and export company， HangZhou LanBen Trade Co., Ltd, can export to any country wordwide.

Before year 2012, we only sale second branson / dukane / rinco / herrman/telsonic welding equipment , during these twenty year develop, we find, more and more people have problem with the core part of ultrasonic welding equipment -generator and transducer, so we decided to start our business of transducer and generator of our own transducer and generator. Many of the end user meet the transducer problem, they don’t know why transducer broken, and changing the expensive transducer one by one. Actually, one branson /dukane /rinco transducer can use 10~30 year, even the cheapest transducer can use about 5 years. So there must some reasons if your transducer broken in one year. That’s why we want build Rps-sonic, we need to help more end user to know more about transducer , to use ultrasonic equipment better, to save cost when meet problem.

The same to generator, Unreasonable operation may shorter the use-life of ultrasonic generator. So we have to make technical inquiry before operate ultrasonic welding machine. The key point of ultrasonic machine is resonance, only keep every part in resonance can make the system in best work environment.

Till now , we still have a lot of Branson /dukane/ rinco/ herrman telsonic welding machine, so that we can confirm every transducer/generator we made can matching to the original machine.

Of course we can make the transducer/generator replace for Branson /dukane/ rinco/ herrman telsonic welding machine, we can also make transducer/generator for any application of your ultrasonic equipment. We supply OEM service for oversea customers, we already have OEM customer in USA and German.

If you have any problem in ultrasonic area, welcome contact Rps-sonic.