S485 communication control Ultrasonic rubber cutting system with 82.5mm blade

Parameter

Description

The ultrasonic rubber cutting system is composed of an automatic frequency tracking generator, a high-Q ultrasonic transducer, and a titanium alloy cutting knife. It has a good performance in rubber cutting. The whole machine is simple and convenient to install, real-time frequency tracking, adjustable amplitude, abnormal protection, etc.; it can be controlled by PLC or RS485 communication.

The principle of ultrasonic cutting machine is completely different from traditional pressure cutting. It uses ultrasonic energy to locally heat and melt the material to be cut, so as to achieve the purpose of cutting the material. Therefore, ultrasonic cutting does not require sharp edges, nor does it require great pressure, and does not cause chipping or cracking of the material to be cut. At the same time, since the cutting knife is ultrasonically vibrated, the friction resistance is particularly small, and the cutting material is not easy to adhere to the blade. This is particularly effective for viscous and elastic materials, frozen materials (such as food), rubber materials, and objects that are inconvenient to apply pressure.

We can conduct tests for free and provide a variety of solutions, including production, secondary production, installation of E wiring and optimization of existing production lines.

Ultrasonic cutting uses the energy of sound waves to cut. It does not require sharp cutting edges, and does not require a lot of pressure, and will not cause chipping or damage to the material being cut. Ultrasonic rubber cutter can easily cut resin, rubber, plastic, fabric and various overlapping composite materials and food.

The principle of ultrasonic rubber cutting knife is to convert 50/60Hz current into 20, 30 or 4OkHx electric energy through an ultrasonic generator (also called ultrasonic power supply). The converted high-frequency electric energy is again converted into mechanical vibration of the same frequency through the transducer, and then the mechanical vibration is transmitted to the cutting knife through a set of amplitude modulator devices that can change the amplitude. The ultrasonic rubber cutter vibrates along its length with an amplitude of 10-70μm, repeating 40,000 times (40 kHz) per second (the vibration of the blade is microscopic, which is hard to see with the naked eye). The cutting knife then transfers the received vibration energy to the cutting surface of the workpiece to be cut. In this area, the vibration energy is used to cut the rubber by activating the molecular energy of the rubber and opening the molecular chain.

Features

Intelligent automatic frequency tracking ultrasonic generator, real-time frequency tracking, power, current, and frequency abnormal protection;

20KHz 2000W high-power transducer, low impedance, high conversion efficiency, strong amplitude; special ultrasonic cutting knife, accurate frequency, strong wear resistance;

Titanium alloy horn, low impedance, high transmission efficiency;

The cutting precision is high, and the rubber material is not deformed;

You can choose 20KHz or 40KHz

R-Responsibility P-Products S-Service

sale the right products instead of the expensive one

Rps-sonic, consisted with a couple of young people who love ultrasonic very much.The founding members of RPS-SONIC have an average degree of Bachelor's degree or above. They have been in the ultrasonic industry for more than 5 years and have rich experience in ultrasound. The company's business philosophy is: Do not blindly promote any product, find the right product for the customer. So before each order, we will confirm all the details, including application details, equipment conditions, equipment specific information.

And we have the Professional import and export company， HangZhou LanBen Trade Co., Ltd, can export to any country wordwide.

Before year 2012, we only sale second branson / dukane / rinco / herrman/telsonic welding equipment , during these twenty year develop, we find, more and more people have problem with the core part of ultrasonic welding equipment -generator and transducer, so we decided to start our business of transducer and generator of our own transducer and generator. Many of the end user meet the transducer problem, they don’t know why transducer broken, and changing the expensive transducer one by one. Actually, one branson /dukane /rinco transducer can use 10~30 year, even the cheapest transducer can use about 5 years. So there must some reasons if your transducer broken in one year. That’s why we want build Rps-sonic, we need to help more end user to know more about transducer , to use ultrasonic equipment better, to save cost when meet problem.

The same to generator, Unreasonable operation may shorter the use-life of ultrasonic generator. So we have to make technical inquiry before operate ultrasonic welding machine. The key point of ultrasonic machine is resonance, only keep every part in resonance can make the system in best work environment.

Till now , we still have a lot of Branson /dukane/ rinco/ herrman telsonic welding machine, so that we can confirm every transducer/generator we made can matching to the original machine.

Of course we can make the transducer/generator replace for Branson /dukane/ rinco/ herrman telsonic welding machine, we can also make transducer/generator for any application of your ultrasonic equipment. We supply OEM service for oversea customers, we already have OEM customer in USA and German.

If you have any problem in ultrasonic area, welcome contact Rps-sonic.