20khz Nougat ultrasonic cutting device for food cutting process

What's the principle of ultrasonic cutting?

Parameter

Ultrasonic food cutting system are comprised of the following components: a generator or power source; transducer; ultrasonic booster; cutting tool or horn; and a material handling system.

A company specializing in the production of nougat used a traditional food automatic cutting device in the past. This device has low working efficiency, low technical content and low reliability. Therefore, although the company's existing equipment is automatic assembly line production, in order to improve output and cutting quality, the company arranges eight staff on the assembly line, responsible for alignment, sorting and selection. In addition, the cutting blades need to be shut down and cleaned frequently, and often damaged. The company has to invest a lot of money in tool maintenance every year. In fact, this set of automatic food cutting device has lost its original meaning.

In order to solve the problems of traditional food automatic cutting devices, the ultrasonic food cutting equipment provided by RPS-SONIC uses high-frequency wave vibration to quickly process nougat, eliminating the downtime caused by continuous cleaning of traditional cutting blades. The ultrasonic blade vibrates up and down 20,000 times per second. High-frequency vibration creates a surface with almost no friction between the ultrasonic blade and nougat, so the problems of sticking the knife and squeezing deformation will not occur at all. Since the friction is greatly reduced, the ultrasonic blades are practically not worn. As a result, ultrasonic food cutters are sharper and longer-lived, and can reduce annual maintenance and tool change costs. In terms of manpower, assembly line operations have been sharply reduced from eight to two. From the perspective of the company's long-term development, it has saved a lot of labor costs for the company. However, there are still some factors to pay attention to when using ultrasonic equipment. The influence factors of ultrasonic cutting machine mainly include food material, food height, cutting angle, cutting thickness, etc. These factors will be included in the testing scope when customers can provide customized services. Inside to achieve the ideal cutting effect. The ultrasonic cutting machine not only has obvious advantages for cheesecake cutting, but also has a wide range of applications, which can be used for cake cutting, cheese cutting, bread cutting, etc.

R-Responsibility P-Products S-Service

sale the right products instead of the expensive one

Rps-sonic, consisted with a couple of young people who love ultrasonic very much.The founding members of RPS-SONIC have an average degree of Bachelor's degree or above. They have been in the ultrasonic industry for more than 5 years and have rich experience in ultrasound. The company's business philosophy is: Do not blindly promote any product, find the right product for the customer. So before each order, we will confirm all the details, including application details, equipment conditions, equipment specific information.

And we have the Professional import and export company， HangZhou LanBen Trade Co., Ltd, can export to any country wordwide.

Before year 2012, we only sale second branson / dukane / rinco / herrman/telsonic welding equipment , during these twenty year develop, we find, more and more people have problem with the core part of ultrasonic welding equipment -generator and transducer, so we decided to start our business of transducer and generator of our own transducer and generator. Many of the end user meet the transducer problem, they don’t know why transducer broken, and changing the expensive transducer one by one. Actually, one branson /dukane /rinco transducer can use 10~30 year, even the cheapest transducer can use about 5 years. So there must some reasons if your transducer broken in one year. That’s why we want build Rps-sonic, we need to help more end user to know more about transducer , to use ultrasonic equipment better, to save cost when meet problem.

The same to generator, Unreasonable operation may shorter the use-life of ultrasonic generator. So we have to make technical inquiry before operate ultrasonic welding machine. The key point of ultrasonic machine is resonance, only keep every part in resonance can make the system in best work environment.

Till now , we still have a lot of Branson /dukane/ rinco/ herrman telsonic welding machine, so that we can confirm every transducer/generator we made can matching to the original machine.

Of course we can make the transducer/generator replace for Branson /dukane/ rinco/ herrman telsonic welding machine, we can also make transducer/generator for any application of your ultrasonic equipment. We supply OEM service for oversea customers, we already have OEM customer in USA and German.

If you have any problem in ultrasonic area, welcome contact Rps-sonic.