30khz durable Ultrasonic fabric cutting system with robot to cut cloth.

Introduction

The ultrasonic cutting device is composed of an ultrasonic transducer, a casing, a cutting blade and ultrasonic power supply. Ultrasonic energy generate energy with tens of millions of vibrations, and the cutting edges are bonded at the same time, so the cutting points will not produce burrs or abrasions like conventional cutting, and the cutting edges will be very flat. It can cut a variety of products that are difficult to cut with common tools, solving production and processing problems.
The ultrasonic cutting machine can not only be used handheld (for temporary cutting of a small amount of material), but also can be installed on a robot arm (suitable for large-scale production line cutting.)
Ultrasonic cutting also has a great advantage, that is, it can melt the cutting material while cutting. The cutting area is perfectly sealed to prevent loosening of the tissue of the material being cut (such as flashing of textile materials).So ultrasonic cutting is widly used in fabric, textile, Home textiles ,Non-woven,seat cushion, sound insulation cotton.

An ultrasonic robot cutter is a robotic system equipped with an ultrasonic cutting tool that utilizes high-frequency vibrations to cut or trim materials. It combines the precision and efficiency of ultrasonic cutting with the flexibility and automation capabilities of a robotic arm.

The ultrasonic robot cutter typically consists of the following components:

1. Robotic Arm: The robotic arm serves as the mechanical system that positions and moves the ultrasonic cutting tool. It can be a multi-axis articulated arm or a gantry system, depending on the specific application requirements.

2. Ultrasonic Cutting Tool: The cutting tool incorporates the ultrasonic transducer, which generates the high-frequency vibrations necessary for cutting. The tool is usually attached to the end effector of the robotic arm and can be designed as a handheld tool or a fixed tool, depending on the application.

3. Control System: The control system consists of hardware and software components that control the movements and operations of the robotic arm and the ultrasonic cutting tool. It allows for precise positioning, path planning, and coordination of the cutting process.

Parameter

Advantages

1. Cutting edge is very smooth and clean
2. Cutting efficiency is more than 10 times of traditional, saving cost
3. Use compressed air device to ensure the equipment can work stably for a long time
4. Special replaceable blade (wear-resistant), save money
5. Simple operation, hand-held cutting or cutting with a robotic arm (CNC)
Suggestion: Use wood chipboard as a backboard

Application:

Ultrasonic cutting equipment is suitable for cutting:

1. Thermoplastics (plates, sheets, films, laminates)
2. Carbon fiber CFRP
3. Rubber (vulcanized latex, non-vulcanized latex, film material, tube)
4. Composites (prepregs, polyethylene fibers, carbon molded products or glass fibers (GFRP))
5. Resin
6. Silicone
7. food
8. foam
9. Paper (honeycomb)
10. PVC foam board

R-Responsibility P-Products S-Service

sale the right products instead of the expensive one

Rps-sonic, consisted with a couple of young people who love ultrasonic very much.The founding members of RPS-SONIC have an average degree of Bachelor's degree or above. They have been in the ultrasonic industry for more than 5 years and have rich experience in ultrasound. The company's business philosophy is: Do not blindly promote any product, find the right product for the customer. So before each order, we will confirm all the details, including application details, equipment conditions, equipment specific information.

And we have the Professional import and export company， HangZhou LanBen Trade Co., Ltd, can export to any country wordwide.

Before year 2012, we only sale second branson / dukane / rinco / herrman/telsonic welding equipment , during these twenty year develop, we find, more and more people have problem with the core part of ultrasonic welding equipment -generator and transducer, so we decided to start our business of transducer and generator of our own transducer and generator. Many of the end user meet the transducer problem, they don’t know why transducer broken, and changing the expensive transducer one by one. Actually, one branson /dukane /rinco transducer can use 10~30 year, even the cheapest transducer can use about 5 years. So there must some reasons if your transducer broken in one year. That’s why we want build Rps-sonic, we need to help more end user to know more about transducer , to use ultrasonic equipment better, to save cost when meet problem.

The same to generator, Unreasonable operation may shorter the use-life of ultrasonic generator. So we have to make technical inquiry before operate ultrasonic welding machine. The key point of ultrasonic machine is resonance, only keep every part in resonance can make the system in best work environment.

Till now , we still have a lot of Branson /dukane/ rinco/ herrman telsonic welding machine, so that we can confirm every transducer/generator we made can matching to the original machine.

Of course we can make the transducer/generator replace for Branson /dukane/ rinco/ herrman telsonic welding machine, we can also make transducer/generator for any application of your ultrasonic equipment. We supply OEM service for oversea customers, we already have OEM customer in USA and German.

If you have any problem in ultrasonic area, welcome contact Rps-sonic.