Non Destructive Ultrasonic Spot Welding In Automotive Industry

Parameter:

Introduction:

Compared with traditional processes (such as gluing, ironing or screw fastening), ultrasonic spot welding has significant advantages such as high production efficiency, good welding quality, environmental protection and energy saving. The handheld ultrasonic welding machine can also be used for welding and riveting of thermoplastic products, as well as inlaying and blanking processes between metal and plastic parts. It has completely replaced the process of pasting organic melting point, and has the characteristics of low energy consumption, high efficiency, no deformation, no pollution, solid welding, and convenient operation.
Ultrasonic energy can be used not only for welding metals, rigid thermoplastics, but also for fabrics and films. The hand-held ultrasonic welding machine can replace different ultrasonic welding horns according to the size of the riveting point of the product to be welded and the welding requirements. It is fast and convenient, and the cost is much lower than that of a special automotive door plate ultrasonic welding machine, which meets customer needs. .

Advantage:
Small size, simple operation and fast cleaning; using module integrated circuit, strong power output;
Built-in fully automatic protection circuit, safe to use, stable and reliable work. The welding surface is firm, strong, beautiful and environmentally friendly.
According to the size of the riveting point of the product to be welded and the welding requirements, different ultrasonic welding horns can be replaced, which is fast and convenient.

Application:

Ultrasonic handle welding is a specific application of ultrasonic welding that is commonly used in the manufacturing of various products that require handles, grips, or similar components. This welding technique allows for the efficient and reliable attachment of handles to different types of materials, such as plastics, metals, or composite materials. Here are some notable applications of ultrasonic handle welding:

1. Consumer products: Ultrasonic handle welding finds extensive use in the production of consumer goods, including:

   • Household appliances: Handles for appliances like vacuum cleaners, blenders, coffee makers, and irons can be securely attached using ultrasonic welding.

   • Power tools: Handles for power tools, such as drills, saws, or sanders, can be welded using ultrasonic technology, ensuring a strong and durable connection.

2. Automotive industry: Ultrasonic handle welding plays a role in automotive manufacturing for several applications:

   • Interior components: Handles for doors, glove compartments, consoles, and other interior parts of vehicles can be welded using ultrasonic technology.

3. Medical devices: Ultrasonic handle welding is utilized in the production of various medical devices, ensuring secure and hygienic connections:

   • Surgical instruments: Handles for surgical instruments, such as scalpels, forceps, or retractors, can be attached using ultrasonic welding techniques.

   • Medical equipment: Handles for medical devices like ultrasound probes, patient monitors, or diagnostic equipment can be welded using ultrasonics.

4. Electronics and appliances: Ultrasonic handle welding is employed in the electronics and appliances industry for various applications:

   • Handheld devices: Handles for devices like smartphones, tablets, remote controls, or gaming controllers can be securely attached using ultrasonic welding.

   • Appliances: Handles for appliances such as microwaves, ovens, refrigerators, or washing machines can be welded using ultrasonic technology.

R-Responsibility P-Products S-Service

sale the right products instead of the expensive one

Rps-sonic, consisted with a couple of young people who love ultrasonic very much.The founding members of RPS-SONIC have an average degree of Bachelor's degree or above. They have been in the ultrasonic industry for more than 5 years and have rich experience in ultrasound. The company's business philosophy is: Do not blindly promote any product, find the right product for the customer. So before each order, we will confirm all the details, including application details, equipment conditions, equipment specific information.

And we have the Professional import and export company， HangZhou LanBen Trade Co., Ltd, can export to any country wordwide.

Before year 2012, we only sale second branson / dukane / rinco / herrman/telsonic welding equipment , during these twenty year develop, we find, more and more people have problem with the core part of ultrasonic welding equipment -generator and transducer, so we decided to start our business of transducer and generator of our own transducer and generator. Many of the end user meet the transducer problem, they don’t know why transducer broken, and changing the expensive transducer one by one. Actually, one branson /dukane /rinco transducer can use 10~30 year, even the cheapest transducer can use about 5 years. So there must some reasons if your transducer broken in one year. That’s why we want build Rps-sonic, we need to help more end user to know more about transducer , to use ultrasonic equipment better, to save cost when meet problem.

The same to generator, Unreasonable operation may shorter the use-life of ultrasonic generator. So we have to make technical inquiry before operate ultrasonic welding machine. The key point of ultrasonic machine is resonance, only keep every part in resonance can make the system in best work environment.

Till now , we still have a lot of Branson /dukane/ rinco/ herrman telsonic welding machine, so that we can confirm every transducer/generator we made can matching to the original machine.

Of course we can make the transducer/generator replace for Branson /dukane/ rinco/ herrman telsonic welding machine, we can also make transducer/generator for any application of your ultrasonic equipment. We supply OEM service for oversea customers, we already have OEM customer in USA and German.

If you have any problem in ultrasonic area, welcome contact Rps-sonic.